Bengali
From 40m/min to 120m/min: How a label printing plant doubled its production capacity through UV LED upgrades
Client Background
Company Type: Medium-sized label printing factory in Southeast Asia (mainly producing daily chemical and self-adhesive labels).
Existing Equipment: Old-fashioned rotary printing press with a traditional mercury lamp drying system.
Core Pain Points: Slow preheating of mercury lamps and the enormous heat generated cause easy deformation of the film substrate. Production speed has long been limited by the ink drying speed, reaching a maximum of only 40m/min.
Solution
Upgrade Solution: Remove the old mercury lamps and install our high-power clustered UV LED curing system.
Core Technologies:
- Narrow-band high-energy output: Highly concentrated energy enables instantaneous deep curing of inks.
- Cold light source characteristics: Effectively solves the shrinkage problem of heat-sensitive materials (PET/PVC).
- Ready to use immediately: No preheating required; operates at maximum speed from startup.
